Apple is exploring the use of 3D printing to manufacture aluminum casings for its iPhones and Apple Watches more efficiently, potentially lowering production costs and starting prices for these devices.
This development follows Apple’s recent experimentation with 3D printing for producing titanium components in its devices. According to Bloomberg’s Mark Gurman, the new production process could significantly alter how Apple manufactures watch casings and iPhone enclosures. Gurman reported that Apple has already utilized 3D printing for the Apple Watch Ultra 3 and Series 11, which featured casings partially made from 3D-printed titanium derived from 100% recycled material. Additionally, Apple employed 3D printing to create the titanium USB-C port for the iPhone 16 Air.
Apple’s exploration of 3D printing for aluminum casings is part of its broader efforts to innovate its manufacturing processes. The company has also introduced a new manufacturing process for the MacBook Neo, which saves aluminum and has contributed to its competitive $599 starting price. Furthermore, Gurman reported that Apple plans to unveil a refreshed color palette for its iMac later this year, indicating ongoing efforts to enhance its product lines through both manufacturing innovations and design updates.
